CATEGORY Industrial Electrochemistry & Titanium Materials
TAGS #Titanium Anode Plate #MMO DSA Anode #Chlor-Alkali #Electroplating #Baoji Titanium Valley #Shaanxi Ruifuxiang
From Electrode Science to Baoji Manufacturing Excellence
ABSTRACT
Titanium anode plates (MMO/DSA anodes) are the silent workhorses of modern electrochemical engineering. This article maps where pure titanium and titanium alloy anode plates are deployed across the chemical, electroplating, hydrometallurgy, and water-treatment sectors, details the metallurgical and coating technologies behind them, highlights the standardized manufacturing ecosystem of Baoji—China’s Titanium Valley—and closes with the production-export professionalism of Shaanxi Ruifuxiang Industry & Trade Co., LTD.
Published: August 2026 | Reading Time: ~12 min | www.tiwwrfx.com
A titanium anode plate is a composite electrode: a titanium substrate (pure Ti or Ti alloy) plus a precious-metal oxide active coating (RuO₂, IrO₂, Pt, etc.). It is called a DSA (Dimensionally Stable Anode) or MMO (Mixed Metal Oxide) anode.
1.1 Chemical & Chlor-Alkali Industry
• Chlor-alkali membrane cells: Ru-based coated titanium plates serve as anode assemblies in brine electrolysis tanks, producing Cl₂, NaOH, H₂ at lower cell voltage (10–20% energy saving vs graphite).
• Chlorate / hypochlorite generators: Used in electrolytic cells for NaClO production in pulp mills, swimming-pool disinfection, and offshore platforms.
• Organic electro-synthesis: Ir-Ta coated plates act as reaction anodes for fine-chemical oxidation under acidic media.
1.2 Electroplating & Metal Finishing
• Plating baths (Ni, Au, Cr, Rh, Cu): Titanium anode plates replace soluble anodes to keep bath chemistry stable and current distribution uniform—mounted as immersed plate anodes in rack and barrel plating lines.
• Precious-metal recovery: Used in drag-out recovery cells to deposit Au/Cu from rinse water.
1.3 Hydrometallurgy & Non-Ferrous Extraction
• Cu SX-EW, Zn electrowinning, Co/Ni deposition: Wide-format pure-TA1/TA2 titanium plates (1.3–2.1 m wide) form the anode banks in electrolytic cells; Ir-Ta coating gives oxygen evolution with low overpotential.
• Rare-metal recycling: Used in Li, Mn, Cr recovery cells from spent batteries and slags.
1.4 Application Matrix at a Glance
Industry Sector | Specific Application | Problem Solved by Ti Anode |
Chlor-Alkali | Brine electrolysis membrane cells | Graphite anode consumption & contamination |
Electroplating | Ni/Au/Cr plating bath anodes | Bath chemistry instability from soluble anodes |
Hydrometallurgy | Cu SX-EW, Zn electrowinning | Acid corrosion of lead anodes |
Water Treatment | COD degradation, seawater chlorination | Secondary sludge from chemical treatment |
Cathodic Protection | Pipeline & marine pile anode ribbons | Sacrificial anode replacement frequency |
2.1 Substrate Selection
Substrate | Grade | Use Case |
Pure Titanium | TA1 / TA2 / Gr2 | 90% of MMO plates—best corrosion resistance, low cost, enough stiffness for static plate anodes |
Ti-Pd Alloy | TA9 / Gr7 | Wet-process zones with trace fluorides/reducing acids (some chlor-alkali bleed streams) |
Ti-6Al-4V | TC4 / Gr5 | Only for structural anode frames or high-mechanical-load holders, never sole substrate for thin plates (anisotropy risk) |
2.2 Manufacturing Process Chain
1. Base forming: Hot/cold rolling of titanium slab → precision leveling (plane tolerance ≤0.5 mm/m for copper-foil anodes) → laser cutting / chemical etching of flow holes.
2. Surface activation: Alkali degrease → HCl/HF acid etch → sandblasting to Ra 3–5 μm → ultrasonic rinse → immediate coating to avoid re-passivation.
3. Coating (core IP): Thermal decomposition (mainstream): brush/spray RuCl₃ / H₂IrCl₆ precursor → dry at 100℃ → sinter 450–550℃ ×10–15 min → repeat 10–20× to 10–30 μm total. Platinum plating: 1–5 μm Pt layer for highest purity. Advanced variants: plasma spraying, graphene-Cu nano-composite interlayers.
4. Validation: XRF coating thickness, SEM crack check, chronopotentiometric life test (≥6000 h @10 A/dm², 85℃), salt-spray, pass/fail per GB/T 33637-2025 (MMO/Ti flexible anode std, effective 2026-05).
Pure-Ti plates win on corrosion + cost; Ti-alloy substrates appear only when the holder/frame must take mechanical load—coating science is identical, metallurgy differs.
2.3 Coating Technology Comparison
Coating Type | Working Medium | Advantage | Typical Application |
RuO₂ (Ruthenium) | Brine / Chloride | Low chlorine overpotential, high current efficiency | Chlor-alkali, NaClO generators |
IrO₂-Ta₂O₅ | Acid / Sulfate | Excellent acid stability, long service life | Cu electrowinning, Zn EW |
Pt (Platinum) | Pure water / Mild | Highest purity, ultra-low contamination | Ionized water, precious plating |
PbO₂ / SnO₂ | Organic wastewater | Strong oxidation, COD degradation | Industrial wastewater treatment |
Baoji (Shaanxi) hosts the densest titanium supply chain outside the US/Russia: from sponge titanium, VAR melting, plate/bar/tube rolling, to MMO coating labs.
3.1 Process Diversity
• Three-roll precision rolling (grain size 2–3 μm control), vacuum arc remelting (ALD furnaces), CNC machining, laser etching, thermal-decomposition coating lines, PVD chambers, and UT/RT/XRF inspection all coexist within a 20 km radius.
3.2 Normative Backbone
• Baoji enterprises (led by Baoti) have authored 4 international titanium standards (e.g. Titanium and Titanium Alloy Naming System), 74 national GB standards, 36 military specs, 35 industry specs.
• The city runs a National Ti Material Quality Inspection Center and a full R&D → production → inspection standards loop.
3.3 Green & Traceable
• Titanium Valley Declaration (2025) enforces low-carbon melting, sponge-titanium cycle management, and MTC traceability per ASTM B265 / GB/T 3621.
For a buyer, this means: a titanium anode plate made in Baoji can be specified to ASTM, GB, ISO, or OEM drawing—and recoated/refurbished locally without re-qualifying the supply base.
COMPANY PROFILE
Shaanxi Ruifuxiang Industry & Trade Co., LTD is founded in 2017 and is headquartered in Baoji City, Shaanxi Province, China. We specialize in Titanium Products. With years of experience and a team of highly skilled professionals, we have become a leading company in the Titanium manufacturing.
Our main products include Titanium plate/bar/pipe/wire, Titanium Anode Sheet, Titanium Fasteners and other materials, which are widely used in metallurgy, electronics, medical, chemical, petroleum, medicine, aerospace and so on.
We have established long-term partnerships with many well-known companies both domestically and internationally, and have received high praise for our quality products and excellent customer service. In addition, we are a socially responsible company and strive to make a positive impact on the communities in which we operate.
4.1 Manufacturing Edge
1. Direct access to Baoji’s standardized mill base → TA1/TA2/Gr2/Gr5 anode substrates cut, leveled, and hole-patterned to drawing.
2. In-house/partner MMO coating line covering Ru-Ir (chlorine evolution) and Ir-Ta (oxygen evolution) systems, 10–30 μm controllable, with life-test reporting.
3. OEM customization: from 0.8 mm thin plate to 12 mm thick anode backings, expanded mesh, and hybrid flange-anode assemblies.
4.2 Trade & Service Edge
1. 73% of group titanium tonnage exported; multilingual docs (EN/RU/ES), MTC + third-party inspection friendly (SGS/BV).
2. Long-term supply agreements with overseas electroplating shops, chlor-alkali retrofitters, and CP-system integrators.
3. Socially responsible ops: environmentally controlled etching lines, community charity support, transparent lead times.
From a single MMO plate for a lab electrolyzer to 2000×1200 mm anode banks for a chlor-alkali retrofit—Ruifuxiang turns Baoji’s titanium ecosystem into a delivered, documented, and recoatable commodity.
4.3 Product Matrix
Product Category | Specifications | Primary Market |
Titanium Anode Sheet (MMO) | TA1/TA2, 0.8–12 mm, Ru-Ir / Ir-Ta coated | Chlor-alkali, electroplating, water treatment |
Titanium Plate / Sheet | Gr2/Gr5, 0.5–50 mm thickness | Chemical processing, aerospace, marine |
Titanium Bar / Rod | Gr5, 6–200 mm diameter | Machining, fastener production, medical |
Titanium Pipe / Tube | Gr2, OD 10–300 mm, seamless/welded | Heat exchangers, condensers, offshore |
Titanium Wire | Gr1/Gr2, 0.1–6.0 mm diameter | Welding, medical, additive manufacturing |
Titanium Flange | WN/SO/PL types, DN15–DN600 | Oil & gas, chemical piping |
Titanium Fasteners | Gr5 bolts/nuts, M3–M30, all finishes | Automotive, motorcycle, aerospace |
When submitting an RFQ or drawing to Ruifuxiang, include the following parameters to ensure accurate quotation and on-time delivery:
Parameter | Typical Options | Why It Matters |
Substrate Grade | TA1, TA2, Gr2, Gr5, Gr7 | Determines base corrosion resistance & cost |
Coating System | Ru-Ir, Ir-Ta, Pt, PbO₂/SnO₂ | Matches working electrolyte & current density |
Plate Dimensions | Thickness 0.8–12 mm, Width up to 1200 mm | Fits cell geometry & current distribution |
Coating Thickness | 10–30 μm (controllable) | Life expectancy & voltage drop |
Hole Pattern | Diameter 4–12 mm, custom pitch | Fluid flow & gas release |
Standard Compliance | ASTM B265, GB/T 3621, ISO 5832 | Ensures global interchangeability |
Need a one-page product spec sheet (TA2 + Ir-Ta coating, 2×1 m, 8 mm holes) for your next chlor-alkali bid?
Ruifuxiang can turn the drawing around in 7 working days.
www.tiwwrfx.com | sales@tiwwrfx.com
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